The Gansons Nauta®:
Conical Screw Mixer
The Gansons Nauta® is a gentle, three-dimensional conical screw mixer used across a wide range of industries including pharmaceuticals, food, chemicals, paints, pigments, cosmetics, fragrances, carbon black, petrochemicals, crop protection, and animal feed. It mixes without generating heat or mechanical damage, making it ideal for fragile, thermolabile, or high-value materials. Gansons is one of only two official licensees of Nautamix B.V. (Holland) in the world, with over 1,000 units sold across more than 40 years.
Active Installations
0
+
Years of Experience
+
Capacity
L
Three-dimensional mixing principle
- The Nauta® mixing screw rotates on its own axis while simultaneously orbiting 360 degrees along the wall of the conical vessel.
- The Nauta® mixing screw rotates on its own axis while simultaneously orbiting 360 degrees along the wall of the conical vessel.
- The result is three-dimensional mixing across vertical, radial, and circumferential axes in a single continuous action.
- This achieves 95% mixing efficiency with accuracy up to 0.01%, without heat generation or mechanical stress on the product.
Multi-role configuration
- The Nauta® can be configured as a mixer, granulator (with binder spray nozzles), reactor (with heating/cooling jacket), extractor, or homogeniser.
- The Nauta® can be configured as a mixer, granulator (with binder spray nozzles), reactor (with heating/cooling jacket), extractor, or homogeniser.
- A WIP system with 360-degree rotating spray balls allows thorough in-place cleaning driven by recipe.
- An inline sampling device enables in-process blend uniformity checks.
Multi role configuration
- The Nauta® can be configured as a mixer, granulator (with binder spray nozzles), reactor (with heating/cooling jacket), extractor, or homogeniser.
- The Nauta® can be configured as a mixer, granulator (with binder spray nozzles), reactor (with heating/cooling jacket), extractor, or homogeniser.
- A WIP system with 360-degree rotating spray balls allows thorough in-place cleaning driven by recipe.
- An inline sampling device enables in-process blend uniformity checks.
Cleaning
- A WIP (Wash in Place) system ensures thorough cleaning and can be recipe driven based on defined cleaning protocols.
- High-impact 360° cleaning coverage
- Faster changeovers and higher equipment uptime
- Self autoclavable
Online Sampling Device
- Representative, contamination-free sampling without interrupting operations.
- Maintains vacuum integrity for sensitive formulations while enabling real-time QC
Sampling Device
- Representative, contamination-free sampling without interrupting operations
- Maintains vacuum integrity for sensitive formulations while enabling real-time QC
Fast Complete Discharge
- The conical vessel shape and rotating screw facilitate gravity discharge, allowing the batch to be quickly emptied through the discharge valve at the bottom of the mixer.
- Rapid discharge allows the mixer to be quickly cleaned and prepared for the next batch, improving overall equipment effectiveness.
- Automated discharge systems can be incorporated for hands-free operation and further reducing cycle times.
Lump Breaker
- The lump breaker helps eliminate agglomerates and lumps that may occur in certain phases of the mixing process, preventing their formation. It is particularly useful for breaking down lumps in cohesive materials to ensure a homogeneous mixture.
- The unique design of the Nauta mixer, with its three distinct intermixing currents, allows the lump breaker to effectively disperse agglomerates throughout the entire batch.
Lump Breaker
- The lump breaker helps eliminate agglomerates and lumps that may occur in certain phases of the mixing process, preventing their formation. It is particularly useful for breaking down lumps in cohesive materials to ensure a homogeneous mixture.
- The unique design of the Nauta mixer, with its three distinct intermixing currents, allows the lump breaker to effectively disperse agglomerates throughout the entire batch.
Materials of construction
- Available in SS 316L, SS 304, mild steel, and custom Hastelloy for corrosive materials. Jacketed, vacuum rated, FLP, and ATEX configurations are available.
- Tip-hardened mixing screw for longevity.
- Custom gearbox with lapped and hardened gears.
- Suitable for 10 Bar rated pressure applications.
Automation and Control
Gansons equipment is available with an integrated intelligent automation platform. Key features include:
- PLC/SCADA-based control with touch-screen HMI
- Centralised recipe management with role-based access control
- IoT enabled for remote monitoring and pre-emptive analytics
- Integrable with any site architecture including MES, ERP, and LIMS
- Customised reporting and smart graphs for lot reproducibility
- Industry-leading IPC processors for fast, reliable control performance
- GAMP 5-aligned computerised system validation documentation supplied with 21 CFR Part 11 configurations
Installed in facilities regulated by US-FDA, UK-MHRA, EMA, WHO-GMP, Japan-PMDA, TGA, SAHPRA, MCC, and health authorities in 40+ countries. CE, UL, ATEX, ISO, and IEC configurations available on request.
Gansons Nauta® Processor [Mixing, Drying, Coating]
- Powder coating on hard granules, homogenization of flavour or fragrance with powder, mixing of free-flowing powders with varying bulk densities, etc.
- Vacuum dryer
- Jacketing for heating or cooling
- Inert gas or air percolation
- Solvent recovery
Key information
- Gentle mixing in all 3 axes
- 95% mixing efficiency; mixing accuracy up to 0.01%
- Customised configurations to meet mixing needs
- Capacity 10 L – 20,000 L (W configuration)
- High turndown ratio (20% fill to 100% fill)
- Twin screw design (Optional)
Industries and applications
- Pharmaceuticals and API - blending of dry powders, granules, API with excipients; drying and solvent extraction of active ingredients; low-shear granulation
- Food and nutrition - blending of premixed ingredients, tea granules with flavours, vegetable proteins, dairy powders
- Paints, resins and pigments - mixing of amino resins with additives and hardeners, paint ingredient blending, pigment homogenisation
- Cosmetics and detergents - powder blending for cosmetics, detergent powder mixing, fragrance and flavour incorporation
- Carbon black and masterbatches - mixing of carbon black with polyester powders, deburring of granules, dyestuff ingredient blending
- Crop protection - pesticides, herbicides, polyester chip blending
- Animal Feed - nutritional premix blending
- Electrodes and batteries mixing of varying-density ingredients for electrodes
Key client references
Capacity Range
Pilot and R&D scale
500 grams to 40 kilograms
Commercial scale
50L to 20,000L
Frequently asked questions
What industries use the Nauta® mixer?
Pharmaceuticals, API processing, food and nutrition, FMCG, paints and resins, pigments and masterbatches, cosmetics and detergents, fragrances, carbon black, petrochemicals, crop protection, animal feed, textile dyes, electrode and battery manufacturing, and more.
Is Gansons an official Nautamix B.V. licensee?
Yes. Gansons is one of only two official licensees of Nautamix B.V. (Holland) in the world, with over 1,000 units sold across more than 40 years.
What mixing efficiency does the Nauta® achieve?
The Nauta® achieves 95% mixing efficiency with accuracy up to 0.01%, making it suitable for precision blending of minor components, trace additives, and formulations where tight content uniformity is required.
Can the Nauta® handle corrosive or reactive materials?
Yes. Custom materials of construction including Hastelloy are available. Jacketed, vacuum rated, FLP, and ATEX configurations accommodate reactive, flammable, and temperature-sensitive materials.
Compliance and Certifications
Downloads
- Brochure: The Gansons Nauta®
- Case study: Talcum Powder Formulation
- Case study: Pesticides Coating
- Case study: Use of Nauta® in APIs
- Case study: Pigment Blending
- Case study: Mixing of Carbon Black