Ointment Preparation Plant
The Ointment Manufacturing Plant by Gansons is meticulously engineered to serve the pharmaceutical and cosmetic industries, supporting the production of a wide range of products, including ointments, creams, lotions, and toothpaste. The facility is designed with a strong emphasis on minimizing manual handling and maintaining consistent vacuum levels during mixing and blending, ensuring superior product quality and process efficiency.
Operational Efficiency
The plant operates as a closed-circuit manufacturing facility, where the wax and water phases are heated and transferred to the manufacturing vessel via vacuum through a conical filter. During emulsion formation, the product is recirculated through the Ointment Transfer Pump, which also discharges the product into the Storage Vessel. The entire process can be managed by a single operator, ensuring effective manpower utilization and reducing operational costs.
Compliance and Quality Assurance
The Gansons Ointment Manufacturing Plant adheres to Current Good Manufacturing Practices (cGMP), featuring paint-free construction and high-quality materials. All contact parts are made of stainless steel (SS 304), with SS 316 available upon request. The plant includes features such as:
- Silicone (Food Grade) Gaskets: Ensuring safety and compliance.
- High-Speed Emulsifiers: For effective mixing.
- CIP & SIP Connections: For cleaning and sterilization.
- Digital Monitoring: For temperature and time settings, providing real-time data to operators.
Compliance and Quality Assurance
The Gansons Ointment Manufacturing Plant adheres to Current Good Manufacturing Practices (cGMP), featuring paint-free construction and high-quality materials. All contact parts are made of stainless steel (SS 304), with SS 316 available upon request. The plant includes features such as:
- Silicone (Food Grade) Gaskets: Ensuring safety and compliance.
- High-Speed Emulsifiers: For effective mixing.
- CIP & SIP Connections: For cleaning and sterilization.
- Digital Monitoring: For temperature and time settings, providing real-time data to operators.
